Thoughtful Planning and Design from First Stitch to Final Wear

One thing almost every Disney Experience has in common? Costumes! From cast member attire to the magical threads worn in stage productions and in our parades, there’s so many different costumes in rotation at any given time. From programs in our parks to thoughtful design from Disney Live Entertainment, we’re celebrating Earth Month by spotlighting costuming efforts around the globe.

Our Disney Live Entertainment costuming teams are continuing to reevaluate our costume production and increasing use of sustainable materials in costume design year over year. Other environmentally sustainable efforts stem from supporting local organizations like theatre and school costume programs through donations. To expand our impact, Disney has even created our own costume upcycling and recycling programs. Here’s how our parks and experiences are taking a fresh, Earth-friendly approach to costuming our cast members.

Cast Costumes at Walt Disney World

We’re always looking for ways to improve the cast experience and our latest costume designs keep fit, function and comfort top of mind by using updated fabric technology that’s lightweight, moisture resistant and serves as a strong sun protectant. They’re also designed with the environment in mind: Currently, 20% of all materials used in Walt Disney World operational costumes are made with recycled components, and that number continues to grow.

This selection of carefully redesigned costumes includes dozens of locations and roles across Walt Disney World such as Coral Reef Restaurant, Jungle Cruise, Savanna Guides, Kilimanjaro Safaris, The Seas with Nemo & Friends, Journey of Water, Inspired by Moana, and many more.

What about costumes no longer in use? Components of retired garments that are unable to be donated are evaluated for recycling including all clear rain gear, fabric scraps from the Costuming department, and sneakers worn by performers. Fun fact: The Cosmetology team at Walt Disney World has recycled over 1 million bobby pins to date!

Upcycled Merchandise at Tokyo Disney Resort

At Tokyo Disney Resort, guests can enjoy their favorite experiences in a unique way thanks to the resort’s Circulating Smiles initiative, which takes retired cast member costumes and turns them into merchandise through upcycling. Patch badges and tote bags were crafted using materials from Buzz Lightyear’s Astro Blasters and Big Thunder Mountain costumes, while pouches were created from fabric previously used in costumes worn by cast members at the Pooh Corner shop in Tokyo Disneyland. These limited-edition items resonated strongly with guests, pairing sustainability with nostalgia.

Costume Recycling at Disneyland Paris

The Disneyland Paris entertainment team is committed to providing a second life for worn or retired cast member costumes through upcycling but instead of merchandise, we’re creating materials!

Utilizing recycling bins across the resort, Disneyland Paris collects costumes no longer suitable for everyday use, and after careful fraying, the costumes are transformed into felt insulation that is then sent to local organizations for future construction in the community. Nearly 15 tons of costumes were recycled in 2023 and 2024, which is equivalent to almost 33,000 pieces of costumes. 

Prioritizing planet-friendly costume design, garment upcycling and outfit recycling are just a number of ways Disney is committed to sustainability and environmental responsibility at our parks and resorts. This story is part of our 30-day countdown to Earth Day celebrating the Disney Conservation Fund’s 30th anniversary — follow along at thewaltdisneycompany.com/disney-planet-possible.